Learning Center - Floor Shield Coatings

What is the Best Type of Concrete Coating for Commercial Use?

Written by Admin | May 14, 2024 3:54:03 PM

Choosing the right floor is no small decision, especially in a commercial setting where every day brings heavy foot traffic, machinery hustle, and the occasional chemical spill. If you’re managing a warehouse, a workshop, or a retail space, you know the floor beneath you has to be tough. So, what’s the best type of concrete coating for your commercial space? Let’s dive in and find out.

 

Here at Floor Shield, we've been around the block enough times to know the worries that keep business owners up at night—will my floor resist that accidental spill? Can it stand up to the sun beating down on it day after day? We get it, because we’ve helped countless businesses like yours find the perfect solution that stands the test of time. Today, you're going to learn exactly what makes some coatings better suited for commercial uses, and by the end of this article, you'll have all the knowledge to make an informed decision. While our solutions are great for many, they might not be the right fit for everyone, and that’s okay!

 

What Are Polyaspartic Concrete Coatings?

Polyaspartic coatings are a relatively newer class of concrete finishes but have quickly become the go-to choice for commercial environments. Here’s a quick chemistry lesson: Polyaspartic coatings are a type of polyurea, which is a subgroup of polyurethane. They are known for their fast-curing times, typically setting up in just 6-8 hours, which means minimal downtime for your business.

 

Benefits of Polyaspartic Coatings for Commercial Settings

  • Durability: Whether it’s the constant back-and-forth of forklift tires or the steady tread of customer feet, polyaspartic coatings handle it all without a hitch.
  • Quick Drying: Your operation can resume in about a third of the time it takes other coatings to cure.
  • UV Resistance: For areas that get a lot of sunlight, fading and yellowing can be a big concern. Polyaspartic coatings maintain their clarity and color over time, making them a smart choice for sunlit spaces.

 

When to Choose Urethane Coatings: Advantages and Considerations

Urethanes are excellent topcoats when your floor might face harsh chemicals. Remember the time we consulted for a facility using electric forklifts? Battery acid leaks were common, and the urethane coating we applied was a game-changer, resisting corrosion and keeping the floors pristine. However, urethanes are not without their challenges—they can't be applied too thickly, which makes them less resistant to general wear and tear compared to other options.

 

The Role of Epoxies as Basecoats in Commercial Flooring

  • Moisture Barrier: Epoxies excel in environments with high moisture levels, providing a solid barrier that keeps the underlying concrete safe.
  • Self-Leveling: This feature ensures a smooth, even surface, which is critical in commercial spaces where uneven flooring can be a hazard.
  • Thick Coating: The solid, thick layer provided by epoxies enhances the floor's overall durability.

 

Combining Epoxies and Polyaspartic Coatings: A Dual-Coat Approach

For vast commercial spaces, the cost can quickly become a factor in choosing floor treatments. We often recommend a dual approach—applying a moisture barrier epoxy as a base coat topped with a polyaspartic coating. This combination offers the best of both worlds: robust moisture protection and quick-dry, UV-resistant finish.

 

Case Study: Transforming a High-Traffic Auto Repair Shop

Let's take a closer look at a specific example: a busy auto repair shop in downtown Phoenix, Arizona. This shop, a hub of activity from dawn till dusk, faces a barrage of challenges typical for the automotive repair industry. Daily, the floor is subjected to oil spills, heavy machinery, and constant foot traffic. The environment also deals with the intense Arizona sun streaming through large bay windows, posing a significant risk of UV damage.

 

Before our intervention, the shop's concrete floor was showing signs of wear and discoloration, particularly in areas exposed to sunlight and frequent chemical spills. The owner, keen on a durable and long-lasting solution, reached out to us at Floor Shield.

 

Solution and Implementation:

  1. Epoxy Base Coat: First, we applied a moisture vapor barrier epoxy. This layer served multiple purposes: it leveled the surface, provided a thick protective layer against moisture, and prepared the floor for a topcoat that would bond securely to the base.
  2. Polyaspartic Topcoat: We then applied a polyaspartic topcoat, chosen for its quick-drying properties and UV resistance. This was crucial for areas of the floor exposed to sunlight, ensuring the coating wouldn't yellow or fade over time.

 

Outcome: The results were transformative. The polyaspartic topcoat not only provided a bright, clean aesthetic but also resisted the harsh chemical exposure from oil and other automotive fluids. The shop was back in full operation within a few days, especially thanks to the quick drying time of the polyaspartic coating. Months later, the floor continues to hold up exceptionally well, with no signs of wear or UV damage, proving the effectiveness of combining epoxy and polyaspartic coatings for challenging commercial environments like auto repair shops.

 

How Do I Choose the Right Concrete coating for my business?

Deciding on the right coating depends heavily on your specific needs. Consider the usual traffic, chemical exposure, and even the aesthetic you’re aiming for. Here’s a quick checklist to guide your decision:

  • Traffic Levels: High traffic areas benefit most from polyaspartic and dual-coat systems.
  • Chemical Exposure: If chemicals are a concern, lean towards urethane as a topcoat.
  • Aesthetics: For vibrant, long-lasting color, polyaspartic offers excellent UV resistance.

 

how do i best maintain my concrete coating?

Keeping your new floor in top shape is straightforward with a bit of regular care:

  • Routine Cleaning: Regular cleaning prevents buildup of dirt and grime that can wear down coatings.
  • Immediate Spill Cleanup: Quick action on spills prevents potential damage, especially in chemically aggressive environments.

 

Conclusion: Ensuring Long-Term Success with the Right Concrete Coating

Choosing the right concrete coating might seem daunting, but armed with the right information, you can make a choice that’ll pay off in the long run. At Floor Shield, we’re committed to providing solutions that meet the needs of real businesses—just like yours. And remember, while we believe in our products, we know they might not be for everyone. If what we offer doesn’t fit your needs, we hope you find the perfect solution elsewhere. Thanks for considering Floor Shield as your partner in floor protection!

 

If you’d like a free, zero-obligation quote for a Floor Shield coating, fill out the form below.